P360-10

Extrusion Checking

P360-10

Accuracy: 0.06%
Repeatability (3s): 0.03%
Laser Frequency, Maximum: 14 Hz
Exposure Time, Typical: 0.03 sec
Current at 230V: 5 A
Laser Classification, CDRH: IIIa
Laser Classification, IEC: 3R
Low Voltage Directive: Yes
EMC Directive: Yes
Machinery Directive: Yes

 

Profile360 is an in-line, real-time measurement system for continuously monitoring key profile dimensions in complex shapes such as rubber, plastic, ceramic, and wood-plastic composite extrusions, roll-formed metal profiles, and profiled wire. Profile360 employs CrossCheck laser line sensors manufactured by Bytewise to acquire thousands of data points around the profile and match them a CAD template where key measurement parameters such as width, thickness, radius, and angle are extracted. Measurement parameters are compared to allowable control limits and displayed on the operator’s terminal with a green/yellow/red (pass/caution/fail) status indicator. Profile360 runs at rates up to 14 profiles per second. Profile360 is available in sizes of 10mm, 25mm, 50mm, 75mm, 100mm, 150mm, all with circular field-of-view. Custom systems can be built up to 500mm.

Features

- C-Frame Design provides the user to install and remove the system without interrupting production
- Run Mode feature allows the system to be run continuously at a clock frequency or be triggered from an encoder or relay contact
- Communication Interface communicates measure values to external systems by Modbus TCP or OPC Server
- Analog Output Option streams analog measure values to external systems
- Alarm Option features an alarm via red/yellow/green light tower with horn
- Support Rollers support extrusion through the measurement system to prevent profile distortion
- Light Shroud feature prevents measurement error due to light interference
- Rotatable Sensor Head rotates the sensor head to an optimum viewing angle for each profile
- Angle Indicator permits accurate alignment of rotatable base to profile
- Drain Holes permit drainage of water from sensor head
- Stainless Steel Construction ensures reliable service and long product life in harsh environments
- Registration feature provides fast and easy automatic calibration and alignment checking
- Optical Comparator Display compares a measured profile to a CAD template same as a 10X Optical Comparator
- Caliper Tool Bar measures thickness, width, angle, radius, radius center point, bump, link, line regression, and formula
- Matching feature compares a measured profile to the design template (CAD file)
- Multiple Profile Matching automatically matches multiple profiles that move independently
- Sub-Region Matching matches partial segments of flexible profiles to a CAD template independently
- Measurement Display displays real time value, trend chart, Cp, cpk, mean, and histogram
- Data Logging records all measurements to a data log file
- Report Printing feature prints a Quality Report for each run

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About Company

Our clients range from FTSE companies, to large organisations and some small local businesses who are striving to expand.

To see a detailed list of our works and the progress please see our project page.

Cape Town Office

25 Mail Street, Western Province Park, Epping, Cape Town, 7460
+27 21 534 5351
FAX: +27 21 534 3374

Johannesburg Office

Corner of Atlas and Templehof South Road, Bonaero Park, Johannesburg
+27 11 970 7005
FAX: +27 86 678 9360