H160

Gear Hobbing

H160

Max. workpiece diameter mm 160
Max. module mm 4
Radial movement (Х) mm 45-135
Max. radial feed speed mm/min 10000
Tangential movement (Y) mm 200
Max. tangential feed speed mm/min 7500
Axial movement (Z) mm 100-450
Max. axial feed speed mm/min 10000
Milling spindle rotary speed rpm 250-3500
Milling spindle drive power kW 15
Milling spindle nominal torque Nm 190
Milling head swivel angle grad ±45
Tool clamping arbour fixture taper   ?22, 27, 32 / SK25
Max. mill diameter mm 90
Max. mill length mm 285
Max. table rotary speed rpm 10-1000
Table diameter mm 132
Table hole diameter mm 80 Н7
Total connected load kW 35
CNC system   Siemens 840 D Solutionline
Quantity of controlled CNC axes   6
Weight Kg 6500-8000
Overall dimensions (L х W х H) mm 2300x2600x2850

The H100 is used in small and large batch production in automotive and general engineering industries. Rigid and thermally stable bed provides damping of vibrations during processing. Range of operations can be widened due to integration of technologies into the machine.

Features

  • Processing of gears with max. diameter 160 mm and module 4.0
  • Compact machine
  • Closed frame construction
  • High clamping force for shafts
  • Direct drive of the milling head and table
  • Wet (with coolant) and dry cutting
  • Quick chip disposal system excludes thermal deformation of the machine construction
  • High-speed integrated loader
  • Synchronous loading and clamping
  • CNC Siemens 840 D SL
  • Safety Integrated and HMI-Pro
  • Easy maintenance due to access to the machine from 3 sides
  • Integrated workpiece storage (option)
Column with quill and rotary axis
  • Radial movement at X -axis is performed using a quill principle
  • Milling head is integrated into the main column providing construction rigidness and, as a result, enhancing of processing accuracy
Working area for dry cutting
  • Fully enclosed working area and bed covered with stainless steel sheets provide thermal stability of the machine construction
  • Inclined surfaces of the working area provide quick and full disposal of hot chip
  • Nozzles supplying compressed air to the working area guarantee quick and full disposal of the smallest chip particles
Tailstock
  • Closed frame construction with a cross-beam provides optimal placement of tailstock components
  • Ideally suited for processing of gears and shafts
  • Leverless control of clamping force
  • SK 30 interface of workpiece clamping elements
High efficiency
  • Mounting of two hobs in one clamping unit for simultaneous processing of several types of gears
  • Highly efficient milling of parts with large modules and maximal material removal
Integrated feed units
  • Feed units are integrated into the machine hull for space saving
  • Large doors with viewing windows allow easy controlling of status of units and their maintenance
  • Valves and electrical components are marked and placed in a convenient order

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About Company

Our clients range from FTSE companies, to large organisations and some small local businesses who are striving to expand.

To see a detailed list of our works and the progress please see our project page.

Cape Town Office

25 Mail Street, Western Province Park, Epping, Cape Town, 7460
+27 21 534 5351
FAX: +27 21 534 3374

Johannesburg Office

Corner of Atlas and Templehof South Road, Bonaero Park, Johannesburg
+27 11 970 7005
FAX: +27 86 678 9360